Shandong Zhanyue ZY3D-SPCA70 high frequency 3D radar level meter 3D imaging level sensor

ZY3D-SPCA30,ZY3D-SPCA70 radar level imaging measuring instrument

3D radar level meter,3D radar level meter,3D imaging level meterZY3D-SPCA30,ZY3D-SPCA70 type 3DRadar level imaging measuring instrumentIt is a level meter product designed and developed by our company based on many years of experience in the development and application of radar level meter products and in response to customer needs for three-dimensional measurement of material types. It can accurately measure the level,volume and quality of materials stored in the silo. Through a proprietary radar beam sc solution,it can present the actual distribution of materials and display it through 3D imaging.

ZY3D-SPCA30,ZY3D-SPCA70Radar level 3D imaging measuring instrumentworking principle

ZY3D-SPCA30,ZY3D-SPCA70The radar level scanner is based on frequency modulated continuous wave (FMCW) 3D radar level measurement technology and adopts the company's proprietary 3D radar beam sc solution to achieve multi-point sc and 3D imaging of materials. The 3D radar level scanner be installed on various types of material silos to scan the materials in the silo with electromagnetic beams. Through the RS485 data interface,the multi-point sc data is uploaded to the computer. After calculation by the imaging software algorithm,the complex The 3D image of the material in the raw material warehouse can also obtain the highest point,lowest point,average level,material volume,weight and other information at the same time. For some occasions that do not require imaging display,through the embedded software calculation of the 3D level scanner itself,the specific information of the materials in the silo that the user is concerned about can be transmitted to the industrial control system. The 3D radar level scanner uses high-frequency circuits to generate specific The electromagnetic wave modulates the frequency (FMCW),and sends the electromagnetic wave through the antenna and receives the electromagnetic wave reflected from the target. According to the frequency phase difference of the sent and received electromagnetic waves,the material level height of the target point is obtained. High-frequency electromagnetic waves have good measurement results under some severe working conditions such as strong dust,foam,water vapor,crystallization,and spray. The 3D radar level scanner uses a proprietary electromagnetic beam sc solution to obtain the three-dimensional coordinate information of the current sc position. After summarizing all sc points within a sc cycle,the 3D imaging algorithm is then used to calculate and fit the data to accurately restore the material warehouse. The level shape of the material.

ZY3D-SPCA30,ZY3D-SPCA70 application

■ The outer casing of this product is made of 304 stainless steel and has a PEEK mask. It is small in size and can accurately measure and display three-dimensional material shapes under severe working conditions such as high dust and water vapor.

■ The 3D radar level meter is a precision type. The precision product can precisely measure the surface shape of materials in dynamic silos and obtain the shape and volume of materials.

widely used

Suitable for various storage silos,large warehouses or bulk material transportation stations in coal,food,pharmaceuticals,power plants,cement,steel,energy,chemicals,coking,and other industries.Material process storage level detection in the industry,such as material level detection in coarse crushing bins,fine crushing bins and fine ore bins

3D radar level imaging measurement software system

This system was independently developed by our company and is used to support the 3D radar level imaging measuring instrument produced by our company. The system can quickly and accurately measure the shape and measurement of materials in the silo. Calculate and form a 3D image,and at the same time output the highest point,lowest point,average material level,material volume,weight and other information of the material,providing users with relevant data for production process monitoring and control.

Main functions and features of 3D system:

■Auxiliary installation function

The correct installation of 3D radar level is crucial for accurate measurement. The software system provides graphical installation parameter settings to help technicians quickly determine the installation location and installation parameters.

■Synchronized display of multiple bins

The main monitoring window of the software system can display multiple silo monitoring at one time and automatically display the arrangement according to the size of the display window. Real-time display of the highest point,lowest point,average material level,volume,weight,volume ratio and other information of the monitored material surface. Double click on the bin to display the 3D image. The image enhances the 3D display through grid lines and dynamic height colors.

■Equipment operation monitoring function

The system equipment operation monitoring module is used to monitor the operation of the equipment and facilitate users to maintain and manage the equipment. When the device icon is not lit,it means that the device is not back the latest data. If it is fully lit,it means that the device is well.

Based on the accurate measurement of the 3D radar level meter,the inventory is automatically calculated and saved based on the three-dimensional data measured in the silo,and the inventory account data in the system is matched to form a warehouse inventory list.

System output interface

The 3D system can provide diverse and customizable data output,making it easier for users to integrate comprehensive digital systems. Not only can it output information such as the average material level,volume,and weight of the silo,but it can also output dot matrix files in various formats according to user needs.

Model ZY3D-SPCA-30,ZY3D-SPCA-70

Sc 360° Pitch ±35°

Scan cycle 1 ~ 30 seconds

Working frequency 120GHz

Measuring range: 30m/70m

Measurement accuracy;±2mm

Volume measurement accuracy: ≤ 3%

Power supply voltage DC 12 ~ 28V

Maximum power 20W

Working temperature -25℃～80℃

Protection grade IP66

Flange size 210mm

Signal output 4 ~ 20mA/2 channels RS485

ZY3D-SPCA30,ZY3D-SPCA70Mechanical installation1.1 Atmospheric pressure: 80~106KPa;1.2 The surrounding medium temperature shall not be higher than +80℃ and not lower than -20℃;1.3 The relative humidity of the surrounding air is not greater than 95% (20±5℃);1.4 In a place without significant shaking and impact vibration;1.5 In an environment without gases and vapors that can corrode metal and destroy insulation;1.6 In a place where there is no liquid immersion.2Installation instructions2.1 Before installation,please check in detail whether the product has obvious transportation damage,and check whether the access voltage is consistent with theThis manual is consistent.2.2 The level scanner is installed on the upper part of the silo. Its sc is ±45° sector,sc three-dimensional spaceIt is a vertebral shape. In the conical space,obstacles should be avoided so that the 3D radar level scanner is not affected by pipes,beams,columns,ladders,especially material flow,when sc.3Installation processChoosing the appropriate installation location is the key to reliable use. According to the actual situation on site,choose the installation location toThe following principles:3.1 Try to avoid the warehouse wall and material flow in the sector-shaped measurement area of the level scanner.3.2 Try to avoid the solid material splashing range of the feeding mechanism to prevent the level scanner from being damaged.3.3 Do not allow water to flow into the silo through the installation hole,such as on-site staff flushing the top of the silo.At this time,the water flow may flow into the silo through the installation hole,affecting the measurement of the level scanner.3.4 The installation location should be convenient for fixing the level scanner.3.5 To ensure the best measurement results,the level scanner should be installed horizontally.4Level scanner fixedIt is recommended that the radar level scanner be fixed by hoisting. The length of the hoisting rod can be selected from 0.5 meters,1 meter,or 1.5 meters according to the site conditions.

connect3DSoftware systemThe 3D radar level measuring instrument is connected to the computer with the 3D level monitoring system software installed through the RS485 communication interface,and the installation parameters are correctly set in the 3D level monitoring system software (see the software instruction manual for details). The 3D level monitoring system software can work normally,display the three-dimensional image of the silo in real time,and obtain the high point,low point,average height,material volume,weight and other data of the silo level.